I’m having a heck of a time troubleshooting an issue with a model that uses print-in-place hinges and articulation pins.
It’s a adorable articulated dino that is designed to print without supports on a filiment based 3d printer. (Link: https://3dkitbash.com/products/boon-the-tiny-t-rex )
While it printed cosmetically beautifully on the Form 2 in Formlabs Clear Resin, I’ve run into a slew of problems when attempting to assemble the parts together after I had cut off all of the Preform generated supports. Boon’s head is designed to have a print-in-place hinge to allow for posable eyes to be inserted. That part, while we can visibly see in the clear resin where the hinge should… hinge… doesn’t. Every attempt we’ve made to get it to separate - X-actos, brute force, etc - have resulted in nothing aside from broken Boon heads.
There’s also several hook-shaped pieces that loop around other parts to create points of articulation. We’ve had issues where these pieces would shatter when we attempted to assemble them onto the legs of the model. I’d debated trying to do some assembly steps with partially cured resin since it’d be softer, but I didn’t want the joints to glue stuck in place when curing finished.
- Am I just using the wrong resin? (Clear might just be too brittle?)
- Do the points of articulation need to be tweaked in some manner to be printable on the Form 2? (IE: Print in place hinges - do they need larger gaps?
- Is there perhaps some liquid resin pooling inside those hinges, gluing them shut when I cure things?
Any expertise folks care to lend would be hugely appreciated, because I’ve always wanted to print high resolution, articulated pieces like this.