# Successfully vulcanized parts straight from the Form1

**URL:** <https://forum.formlabs.com/t/successfully-vulcanized-parts-straight-from-the-form1/330>\
**Category:** Projects & Prints\
**Created:** [August 7, 2013, 5:39am UTC](https://forum.formlabs.com/t/successfully-vulcanized-parts-straight-from-the-form1/330 "2013-08-07T05:39:39Z")\
**Posts on this page:** 14\
**Page:** 1

<div class="post-metadata">

**Author:** ![JoshuaQualtieri](https://avatars.discourse-cdn.com/v4/letter/j/6a8cbe/32.png) [@JoshuaQualtieri](https://forum.formlabs.com/u/JoshuaQualtieri)\
**Post date:** [August 7, 2013, 5:39am UTC](https://forum.formlabs.com/t/successfully-vulcanized-parts-straight-from-the-form1/330/1 "2013-08-07T05:39:39Z")

</div>

Hey folks-

I decided to see how prints from a Form1 would stand up in the vulcanization process. (I spincast gaming miniatures as a hobby/side business.) I use organic rubber molds and vulcanize them at 320F for 2.5hrs. Now, on paper, it didn’t look like this would work, but it actually worked perfectly. I printed a couple of small parts on Friday and left them in a window until Monday morning so they hardened up a little more. The parts even survived the process. There is a stress fracture in the sprue for the wheels but that was from me pulling it out of the mold with needle-nosed pliers. (The flash on the wheels is because the cavity was not properly vented yet, casts afterwards were perfect.) I plan to try some larger and less flat pieces this weekend!

![](https://support.formlabs.com/attachments/token/zykhbdfewbqxghv/?name=formparts.JPG)

![](https://support.formlabs.com/attachments/token/jjcwiypyzh39t2a/?name=formpartmold.JPG)

---

<div class="post-metadata">

**Author:** ![JohnHamm](https://avatars.discourse-cdn.com/v4/letter/j/839c29/32.png) [@JohnHamm](https://forum.formlabs.com/u/JohnHamm)\
**Post date:** [August 8, 2013, 5:00am UTC](https://forum.formlabs.com/t/successfully-vulcanized-parts-straight-from-the-form1/330/2 "2013-08-08T05:00:56Z")

</div>

Joshua - too cool. I have never heard of spin casting or vulcanizing but want to try this! Could you post a short description or tutorial of your steps?

---

<div class="post-metadata">

**Author:** ![JoshuaQualtieri](https://avatars.discourse-cdn.com/v4/letter/j/6a8cbe/32.png) [@JoshuaQualtieri](https://forum.formlabs.com/u/JoshuaQualtieri)\
**Post date:** [August 8, 2013, 6:02am UTC](https://forum.formlabs.com/t/successfully-vulcanized-parts-straight-from-the-form1/330/3 "2013-08-08T06:02:09Z")

</div>

Spin casting is how a lot of jewelry, figurines and other small metal parts are made. Vulcanizing is taking uncured rubber mold blanks, sandwiching your parts between them and then cooking them at 320F and a few thousand PSI for a few hours. The rubber expands and hardens (vulcanizes) capturing all the detail of the master.

I have a couple of videos, geared more towards my customers, but you should get the idea!

---

<div class="post-metadata">

**Author:** ![JesseTaylor](https://avatars.discourse-cdn.com/v4/letter/j/e79b87/32.png) [@JesseTaylor](https://forum.formlabs.com/u/JesseTaylor)\
**Post date:** [August 8, 2013, 7:04am UTC](https://forum.formlabs.com/t/successfully-vulcanized-parts-straight-from-the-form1/330/4 "2013-08-08T07:04:29Z")

</div>

This is really fantastic Joshua!

---

<div class="post-metadata">

**Author:** ![JoshuaQualtieri](https://avatars.discourse-cdn.com/v4/letter/j/6a8cbe/32.png) [@JoshuaQualtieri](https://forum.formlabs.com/u/JoshuaQualtieri)\
**Post date:** [August 10, 2013, 11:54pm UTC](https://forum.formlabs.com/t/successfully-vulcanized-parts-straight-from-the-form1/330/5 "2013-08-10T23:54:07Z")

</div>

Just to prove to myself it wasn’t a fluke I made a mold of another part. Worked perfectly.

![](https://support.formlabs.com/attachments/token/igjkfinktqamf6t/?name=cast.JPG)

---

<div class="post-metadata">

**Author:** ![ClayCowgill](https://avatars.discourse-cdn.com/v4/letter/c/5daacb/32.png) [@ClayCowgill](https://forum.formlabs.com/u/ClayCowgill)\
**Post date:** [August 16, 2013, 9:52pm UTC](https://forum.formlabs.com/t/successfully-vulcanized-parts-straight-from-the-form1/330/6 "2013-08-16T21:52:11Z")

</div>

Now that’s \*awesome\* news! &nbsp;I thought for sure the SLA material wouldn’t stand up to the vulcanizer temps/pressure! &nbsp;Are you casting with zinc alloy of some sort? &nbsp;Now I’m motivated to get my furnace conversion to LP going! 😉

---

<div class="post-metadata">

**Author:** ![SheaDesign](https://avatars.discourse-cdn.com/v4/letter/s/3bc359/32.png) [@SheaDesign](https://forum.formlabs.com/u/SheaDesign)\
**Post date:** [August 16, 2013, 11:51pm UTC](https://forum.formlabs.com/t/successfully-vulcanized-parts-straight-from-the-form1/330/7 "2013-08-16T23:51:05Z")

</div>

This is great Joshua, enjoyed your videos too. I wonder if your method could reproduce this fairy sculpt I did awhile back? If you are interested and not too busy let me know your thoughts.

-Shea

![](https://support.formlabs.com/attachments/token/1ghoicvzieccmom/?name=shea-fairy-render-small.jpg)

![](https://support.formlabs.com/attachments/token/eqoyabkbq51hy7p/?name=shea-fairy-cast-small.jpg)

---

<div class="post-metadata">

**Author:** ![JoshuaQualtieri](https://avatars.discourse-cdn.com/v4/letter/j/6a8cbe/32.png) [@JoshuaQualtieri](https://forum.formlabs.com/u/JoshuaQualtieri)\
**Post date:** [August 19, 2013, 5:36pm UTC](https://forum.formlabs.com/t/successfully-vulcanized-parts-straight-from-the-form1/330/8 "2013-08-19T17:36:00Z")

</div>

@Clay I cast everything in lead-free pewter.

@Shea I could quite easily reproduce that, but with pewter you aren’t going to get that fantastic surface finish without a lot of polishing.

---

<div class="post-metadata">

**Author:** ![PaulPatterson](https://avatars.discourse-cdn.com/v4/letter/p/ee59a6/32.png) [@PaulPatterson](https://forum.formlabs.com/u/PaulPatterson)\
**Post date:** [August 21, 2013, 3:54pm UTC](https://forum.formlabs.com/t/successfully-vulcanized-parts-straight-from-the-form1/330/9 "2013-08-21T15:54:59Z")

</div>

I have seen Joshua work awhile back while researching the Spincaster and Vulcanizer before I purchased a set for myself. Joshua&nbsp;is actually doing the same thing I am doing, only I plan to&nbsp;make&nbsp;parts for suppliers&nbsp;and he already has an established business of his own and it is quite fascinating if I do say so myself.

Joshua have you tried the I think it is the organic low temp type of molds for your items? and if so how does it or not work?

I have a few more questions if you don’t mind being&nbsp;bothered&nbsp;once and awhile…

---

<div class="post-metadata">

**Author:** ![JoshuaQualtieri](https://avatars.discourse-cdn.com/v4/letter/j/6a8cbe/32.png) [@JoshuaQualtieri](https://forum.formlabs.com/u/JoshuaQualtieri)\
**Post date:** [August 21, 2013, 5:20pm UTC](https://forum.formlabs.com/t/successfully-vulcanized-parts-straight-from-the-form1/330/10 "2013-08-21T17:20:06Z")

</div>

There are a number of low-temp silicon molds. Unfortunately I can’t use them. As you can see in my video I have some green silicon molds I get a friend to make for me if parts are really delicate.

I live and do this work in an old warehouse in Oakland, CA. I don’t have a garage or barn so I cook my molds in our warehouse kitchen. The one time I cooked a silicon mold I thought I was going to die. When I opened the mold can there was so much foul&nbsp;outgassing that I got light-headed and almost passed out. I barely made it out of my back room. I haven’t been brave enough to try it again!

I am always open to questions. When I started this I had no one in a similar situation to turn to so I am happy to be that guy for those looking to do it now.

---

<div class="post-metadata">

**Author:** ![KevinNappert](https://avatars.discourse-cdn.com/v4/letter/k/9fc29f/32.png) [@KevinNappert](https://forum.formlabs.com/u/KevinNappert)\
**Post date:** [February 6, 2014, 3:34pm UTC](https://forum.formlabs.com/t/successfully-vulcanized-parts-straight-from-the-form1/330/11 "2014-02-06T15:34:10Z")

</div>

“I decided to see how prints from a Form1 would stand up in the vulcanization process.”

You seem to have trans. resin. Do you try it whit the grey resin?

---

<div class="post-metadata">

**Author:** ![JrgenSieger](https://avatars.discourse-cdn.com/v4/letter/j/a9a28c/32.png) [@JrgenSieger](https://forum.formlabs.com/u/JrgenSieger)\
**Post date:** [February 7, 2014, 8:27am UTC](https://forum.formlabs.com/t/successfully-vulcanized-parts-straight-from-the-form1/330/12 "2014-02-07T08:27:08Z")

</div>

This is pretty cool.

Awesome work.

---

<div class="post-metadata">

**Author:** ![JoshuaQualtieri](https://avatars.discourse-cdn.com/v4/letter/j/6a8cbe/32.png) [@JoshuaQualtieri](https://forum.formlabs.com/u/JoshuaQualtieri)\
**Post date:** [February 7, 2014, 4:58pm UTC](https://forum.formlabs.com/t/successfully-vulcanized-parts-straight-from-the-form1/330/13 "2014-02-07T16:58:09Z")

</div>

Kevin, I do not have any grey resin. Early on as I was learning my way around the machine I had a number of failed prints. Its so much easier to clean the cured bits from the clear than I imagine it is in the grey. I just clean the metal masters instead of the prints and then make production molds from them.

---

<div class="post-metadata">

**Author:** ![KevinNappert](https://avatars.discourse-cdn.com/v4/letter/k/9fc29f/32.png) [@KevinNappert](https://forum.formlabs.com/u/KevinNappert)\
**Post date:** [February 7, 2014, 8:45pm UTC](https://forum.formlabs.com/t/successfully-vulcanized-parts-straight-from-the-form1/330/14 "2014-02-07T20:45:02Z")

</div>

Joshua

You say you have some failure print. Did you make some mistakes on the supports or something like that or its the form 1 that its not close to the 100% success print? We currently have a jewlery 3d printer . All the supports need to be designed for each piece 8-S.

We are looking for a printer with better results . We sometimes have to restart the same piece 4 times

thx for the fast answer.

Kevin
