# Repeated fails after certain height/print time

**URL:** <https://forum.formlabs.com/t/repeated-fails-after-certain-height-print-time/2098>\
**Category:** Support & Troubleshooting\
**Created:** [September 26, 2014, 2:36pm UTC](https://forum.formlabs.com/t/repeated-fails-after-certain-height-print-time/2098 "2014-09-26T14:36:50Z")\
**Posts on this page:** 5\
**Page:** 1

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**Author:** ![Thomas\_Henderson](https://avatars.discourse-cdn.com/v4/letter/t/ec9cab/32.png) [@Thomas\_Henderson](https://forum.formlabs.com/u/Thomas_Henderson)\
**Post date:** [September 26, 2014, 2:36pm UTC](https://forum.formlabs.com/t/repeated-fails-after-certain-height-print-time/2098/1 "2014-09-26T14:36:51Z")

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A few weeks ago, I found that every print I attempted would fail at a certain point, and cured resin would build up on my PDMS.

I clean the build platform and rake the resin tray after every build.

I noticed no potential issues except for possible clouding on the PDMS. I ordered 2 new trays.

When I received the new trays, I opened a fresh bottle of resin and poured it into the new tray. Same problem occurred as it did with the old tray. See pics:

![](http://forum.formlabs.com/uploads/formlabs/735/b414793797c27cce.jpg)

Notice the left and right failed objects. This is how they appear in preform:  
 ![](http://forum.formlabs.com/uploads/formlabs/737/1ae0bfb1ecfa7bca.png)

![](http://forum.formlabs.com/uploads/formlabs/736/382df9baca104c3b.jpg)

Notice how the taller object sort of “cut off” at the slant? This is what’s happened every time. It’s happened with every object I print, not just these. Also, i’ve successfully printed several of the now-failing objects before… so I know the .stl files are good and the orientation/support is good.

Lower objects seem to come out ok. I attribute this more to time than to height…ie - the slow buildup of hardened resin on the PDMS.

Also, notice the “skin-like” buildup? That’s new to me with the Formlabs white resin, and with the new build tray.

I saw on a previous thread that someone thought maybe the new firmware had a laser power issue causing this?

I can’t print without a failure, or without buildup on my PDMS - please help. Any ideas?

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**Author:** ![Jory](https://sea1.discourse-cdn.com/flex025/user_avatar/forum.formlabs.com/jory/32/229_2.png) [@Jory](https://forum.formlabs.com/u/Jory)\
**Post date:** [October 8, 2014, 7:04pm UTC](https://forum.formlabs.com/t/repeated-fails-after-certain-height-print-time/2098/2 "2014-10-08T19:04:27Z")

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Thomas - please send us a message to [support@formlabs.com](mailto:support@formlabs.com) and we will get you sorted out asap!

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**Author:** ![Ian\_Walton](https://avatars.discourse-cdn.com/v4/letter/i/c67d28/32.png) [@Ian\_Walton](https://forum.formlabs.com/u/Ian_Walton)\
**Post date:** [March 18, 2016, 1:41pm UTC](https://forum.formlabs.com/t/repeated-fails-after-certain-height-print-time/2098/3 "2016-03-18T13:41:14Z")

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Hi,

I realise this is a very old post but I want to see if you got the problem fixed @Thomas_Henderson ??

I am having the same issue, after about 60mm of printing all prints seem to fail.

Thanks!

Ian

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**Author:** ![Jory](https://sea1.discourse-cdn.com/flex025/user_avatar/forum.formlabs.com/jory/32/229_2.png) [@Jory](https://forum.formlabs.com/u/Jory)\
**Post date:** [March 18, 2016, 9:43pm UTC](https://forum.formlabs.com/t/repeated-fails-after-certain-height-print-time/2098/4 "2016-03-18T21:43:30Z")

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Ian - shoot us a support ticket so our tech staff can help you out.

Jory

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**Author:** ![Jory](https://sea1.discourse-cdn.com/flex025/user_avatar/forum.formlabs.com/jory/32/229_2.png) [@Jory](https://forum.formlabs.com/u/Jory)\
**Post date:** [March 18, 2016, 9:43pm UTC](https://forum.formlabs.com/t/repeated-fails-after-certain-height-print-time/2098/5 "2016-03-18T21:43:36Z")

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